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Bicycle – Pre-operation procedures (crew)
DMC:	S1000DBIKE-AAA-D00-00-00-00AA-121A-A
Language:	en/US
Issue No.:	008
Issue Date:	2012-12-31
Title:	Bicycle – Pre-operation procedures (crew)
Security Classification:	Unclassified (Class01)
Data Restrictions
Distribution:	To be made available to all S1000D users.
Export Control:	Export of this data module to all countries that are the residence of organizations that are users of S1000D is permitted. Storage of this data module is to be at the discretion of the organization.
Handling:	There are no specific handling instructions for this data module.
Destruction:	Users may destroy this data module in accordance with their own local procedures.
Disclosure:	There are no dissemination limitations that apply to this data module.
Copyright:	Copyright (C) 2013 by each of the following organizations: AeroSpace and Defence Industries Associations of Europe - ASD. Ministries of Defence of the member countries of ASD. Limitations of Liability: This material is provided "As Is" and neither ASD nor any person who has contributed to the creation, revision or maintenance of the material makes any representations or warranties, express or implied, including but not limited to, warranties of merchantability or fitness for any particular purpose. Neither ASD nor any person who has contributed to the creation, revision or maintenance of this material shall be liable for any direct, indirect, special or consequential damages or any other liability arising from any use of this material. Revisions to this document may occur after its issuance. The user is responsible for determining if revisions to the material contained in this document have occurred and are applicable.
Policy reference:	TPSMG TOR 001
Conditions:	There are no known conditions that would change the data restrictions for, or security classification of, this data module.
Responsible partner company:	UK MoD /U8025
Originator:	UK MoD /U8025
Applicability cross-reference table reference:	S1000DBIKE-AAA-D00-00-00-00AA-00WA-D
Applicability:	Mountain bicycle and (Mountain storm Mk1 or Brook trekker Mk9)
Technical standard:	Authority information: 20010131  Authority baseline: Bike book  Authority exceptions:   Authority notes:
Brex data module reference:	S1000DBIKE-AAA-D00-00-00-00AA-022A-D
QA:	First verification Cleared Table Top
System breakdown code:	BY
Skill level:	Basic
Reason for updating:	schema cleanup element/attribute renaming

Bicycle

Pre-operation procedures (crew)

Table of contents
	Pre-operation procedures (crew)
	References
	Preliminary requirements
	Procedure
	Requirements after job completion

List of tables
	1	References
	2	Required conditions
	3	Required persons
	4	Support equipment
	5	Consumables, materials and expendables
	6	Spares
	7	Required conditions

List of figures
	1	Hydraulic brake function
	2	Brake pad seating

References

Table 1  References

Data module/Technical publication	Title
S1000DBIKE-AAA-DA4-10-00-00AA-251B-A	Chain – Clean with chain cleaning fluid

Preliminary requirements

Required conditions

Table2  Required conditions

Action / Condition	Data module / Technical publication
None

Required persons

Table 3  Required persons

Persons	Category	Skill level	Trade/Trade code	Estimated time
Man A	Basic user		Operator	0,3 h

Support equipment

Table 4  Support equipment

Name	Manufacturer / Part	Quantity	Remark
Tire pressure gauge	MFR: KZ666 /PN: BSK-TLST-001-01	1 EA
Specialist toolset	MFR: KZ666 /PN: BSK-TLST-001	1 EA

Consumables, materials and expendables

Table 5  Consumables, materials and expendables

Name	Manufacturer / Part	Quantity	Remark
General lubricant	MFR: KZ222 /PN: LL-001	As required

Spares

Table 6  Spares

Name	Manufacturer / Part	Quantity	Remark
None

Safety conditions

None

Procedure
1	Examine the condition of the brakes.
1.1	Open the brake quick release.
1.2	Examine the condition and the thickness of the brake pads.
1.2.1	Make sure that there is a large quantity of rubber left.
1.2.2	Make sure that the pad is not too hard.
1.3	Clean all the unwanted material.
2	Do an inspection of the installation of the brakes.
2.1	Check the hydraulic brake system function.
	ICN-S1000DBIKE-AAA-DA10000-0-U8025-00537-A-03-1 Fig 1  Hydraulic brake function
2.2	Make sure that there is sufficient clearance between the pad and the inner diameter of the brake surface.
2.3	CAUTION If the position of the pads is too low on the rim, as shown in Fig 1 , the pads can move. This could cause the separation of the spokes from their mountings., they could slip off causing the spokes to be torn out of their mountings.
	ICN-S1000DBIKE-AAA-DA10000-0-U8025-00515-A-04-1 Fig 2  Brake pad seating
	Make sure that the pads are correctly installed in the center of the inner diameter of the brake surface.
3	Do a check of the tire pressure.
3.1	Do a check of the tire pressure with the Tire pressure gauge .
3.2	Compare the value you read with the recommended pressure that is shown into the sidewall of the tire.
3.3	Add the necessary air.
4	Examine the condition of the wheels.
4.1	Examine the rims for bulges and dents.
4.2	Examine for splits at the seam where an extruded rim is bonded.
5	Do a check of the headset bearings.
5.1	Straddle the bicycle.
	Apply the front brakes and push the handle bars forward.
5.2	Make sure that the headset bearings are tight.
6	Do the checks on the chain.
6.1	Visually examine the chain.
	If the chain is too dirty, clean it as specified in the clean chain task (refer to S1000DBIKE-AAA-DA4-10-00-00AA-251B-A ).
6.1.1	Visually examine the chain for links that are frozen or that do not move easily.
6.1.2	Apply the necessary General lubricant .
6.2	Do a check of the chain to make sure that it is tight.
6.2.1	Make sure that the play of the chain is not too much.
6.2.1.1	Move the chain on the largest chain ring.
6.2.1.2	Try to pull the chain away from the front of the chain ring.
	Make sure that the chain is not loose. Tighten the chain if, when you pull it away from the chain ring, you can see a full tooth.
6.2.2	Tighten the chain with the Allen wrench from the Specialist toolset.

Requirements after job completion

Required conditions

Table7  Required conditions

Action / Condition	Data module / Technical publication
None

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